Spartanburg, SC – BMW CEO Oliver Zipse announced today a new wave of investments at BMW’s largest plant in the world. According to the Chairman of the BMW Board, the Munich-based automaker will spend $1.7 billion at Plant Spartanburg to get the facility ready for the new wave of electric vehicles.
The massive investment will bring the production of future Neue Klasse models to the United States. Zipse says that at least six electric vehicles will enter production at the factory in South Carolina by 2030. The plant will go through a transformation over the next three years preparing for production in 2025 and first EV market launch in 2026. The new class of electric SUVs/crossover fall under the “XNF” project codename. To support their arrival, $700 million will be invested in a new battery assembly facility located in Woodruff, SC.
BMW has already previewed the next-gen of battery technology which will be developed specifically for Neue Klasse vehicles. The round cells will replace the Prismatic cells and will boost range and charging speed by as much as 30 percent and increase energy density by more than 20 percent. Japanese battery-maker Envision AESC will make the BMW cells in the United States. The maximum annual capacity will be 30 GWh.
According to Johannes Zirngibl, assembly manager at Plant Spartanburg, roughly 1,600 employees would have to be retrained for the Neue Klasse products. In addition, new production processes and tooling are required as well. The new electric crossovers will join the assembly hall that currently builds the X3 and X4. BMW says that capacity at Plant Spartanburg will expand from 180,000 vehicles to around 290,000. The total square footage will also increase significantly.
Last year, BMW manufactured 70,000 plug-in hybrid vehicles in Spartanburg. Currently there are 170 PHEVs produced every day. It takes on average 730 minutes to build a plug-in hybrid. BMW plant engineers say that there are 2,0000 ongoing electrical checks on each plug-in hybrid before it leaves the production line.
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